{"id":634,"date":"2010-03-07T20:29:32","date_gmt":"2010-03-08T01:29:32","guid":{"rendered":"https:\/\/www.keegan.org\/reprapblog\/?p=634"},"modified":"2010-03-07T20:29:32","modified_gmt":"2010-03-08T01:29:32","slug":"cutting-thick-sheet-pieces-and-rod","status":"publish","type":"post","link":"https:\/\/www.keegan.org\/reprapblog\/archives\/634","title":{"rendered":"Cutting Thick Sheet Pieces and Rod"},"content":{"rendered":"<p>Here&#8217;s a bit more progress that I made today. I finally got around to cutting the bed, circuit board holder, and other pieces out of MDF (medium density fibreboard).<\/p>\n<p>I don&#8217;t have easy access to a plotter, so I needed to print the dxf file for the thick sheet template out on multiple pages and arrange them together correctly. I thought it would be easy to find software that did this, but I didn&#8217;t find anything easily at first. Eventually I found some shareware package for windows called CADViewX Lite, which had a demo called CAD Open in Word that let me open a dxf file and print it across multiple pages (with hash lines).  It didn&#8217;t work as nicely as I&#8217;d have liked, but with a few measurements and careful alignments I was able to lay out the pages on the MDF and tape them down with single and double sided tape:<\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_68E16621-FE72-4F18-9279-A61D05D9A012.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_68E16621-FE72-4F18-9279-A61D05D9A012.jpeg\" alt=\"\" \/><\/a><\/p>\n<p>The MDF sheet I had was an unwieldy 2&#8242; x 4&#8242;, so first I cut off the relevant area:<\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_584DD827-3810-4C47-8A95-76D26BA6ECC4.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_584DD827-3810-4C47-8A95-76D26BA6ECC4.jpeg\" alt=\"\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_77245F26-CDC2-49AF-835B-4967AC42BF9A.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_77245F26-CDC2-49AF-835B-4967AC42BF9A.jpeg\" alt=\"\" \/><\/a><\/p>\n<p>Many cuts with the jigsaw later, I&#8217;d cut out the five pieces (scotch taping the template down again to the newly cut sides as I went). I&#8217;ll drill the holes and jigsaw out the internal ovals later.<\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_1BC42208-E924-45F2-B36B-5ADC72E97B8B.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_1BC42208-E924-45F2-B36B-5ADC72E97B8B.jpeg\" alt=\"\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_53FA225A-D435-4596-B519-2E70DD049DED.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_53FA225A-D435-4596-B519-2E70DD049DED.jpeg\" alt=\"\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_039C9586-4826-4D52-BA1E-C5E598FDCD5D.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_039C9586-4826-4D52-BA1E-C5E598FDCD5D.jpeg\" alt=\"\" \/><\/a><\/p>\n<p>Here&#8217;s the bed that the Mendel will print on:<br \/>\n<a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_9FCAFE2D-BFB3-4955-B6BE-4BC9D2A2B4DE.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_9FCAFE2D-BFB3-4955-B6BE-4BC9D2A2B4DE.jpeg\" alt=\"\" \/><\/a><\/p>\n<p>I also was cutting rod today. Here are the fully completed smooth rod pieces, which make up the X, Y, and Z axes:<\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/p_2048_1536_775FC627-19D0-4068-BDBF-CFC5ECEDECC5.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/p_2048_1536_775FC627-19D0-4068-BDBF-CFC5ECEDECC5.jpeg\" alt=\"\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/p_2048_1536_17701D2D-443F-4C60-839E-FD844EE9F91C.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/p_2048_1536_17701D2D-443F-4C60-839E-FD844EE9F91C.jpeg\" alt=\"\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/p_2048_1536_4A1A3CAC-D38C-48AE-B446-2E575BE892EF.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/p_2048_1536_4A1A3CAC-D38C-48AE-B446-2E575BE892EF.jpeg\" alt=\"\" \/><\/a><\/p>\n<p>Those were cut out of 3 original rods. In addition to the 3 original smooth rods, there are 9 threaded rods that need to be cut into many pieces. I was able to get through one of those today, resulting in 3 threaded rod pieces:<\/p>\n<p><a href=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_E09A3B1F-A1CE-4533-AAA3-5FD49B76F4FF.jpeg\"><img decoding=\"async\" class=\"alignnone size-full\" src=\"https:\/\/www.keegan.org\/reprapblog\/wp-content\/uploads\/2010\/03\/l_2048_1536_E09A3B1F-A1CE-4533-AAA3-5FD49B76F4FF.jpeg\" alt=\"\" \/><\/a><\/p>\n<p>Unfortunately the cutting drains the rechargable battery on my Dremel like crazy. I went to the store looking for a spare rechargable battery (quite naively) and of course no one carries them locally. I considered buying a 2nd Dremel that was corded, but even if I can only cut 1-2 rods every 3 hours, I&#8217;ll still get them all done pretty quickly, so it didn&#8217;t seem worth it. (I may just do more cutting with a hack saw, but it&#8217;s a pain). I did order a spare battery online &#8211; it&#8217;ll probably arrive by the time my Mendel is fully completed. \ud83d\ude42<\/p>\n<p>Oh, one more off-topic thing.. Last week when I ordered some red and black wire for the power connections from sparkfun.com, I saw they had some <A HREF=\"http:\/\/www.sparkfun.com\/commerce\/product_info.php?products_id=9238\">stepper motors<\/A> that looked to both be NEMA 17 and have more holding torque than the ones I&#8217;d purchased from makerbot.com (at least that&#8217;s what I thought after a quick calculation.. I might be wrong). We&#8217;ll see when they arrive &#8211; they were cheap enough that it won&#8217;t break me if I bought four extra steppers for nothing &#8211; I&#8217;ll find a home for them.<\/p>\n<p>Next up &#8211; a lot more cutting of threaded rod, drilling holes in the MDF, more assembly of the X carriage, and a bunch of electronics work to <A HREF=\"http:\/\/objects.reprap.org\/wiki\/PCB_adaptions_for_Mendel\">redo<\/A> the boards I have for Mendel.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Here&#8217;s a bit more progress that I made today. I finally got around to cutting the bed, circuit board holder, and other pieces out of MDF (medium density fibreboard). I don&#8217;t have easy access to a plotter, so I needed &hellip; <a href=\"https:\/\/www.keegan.org\/reprapblog\/archives\/634\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[2],"tags":[],"class_list":["post-634","post","type-post","status-publish","format-standard","hentry","category-myreprap"],"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/posts\/634","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/comments?post=634"}],"version-history":[{"count":0,"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/posts\/634\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/media?parent=634"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/categories?post=634"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.keegan.org\/reprapblog\/wp-json\/wp\/v2\/tags?post=634"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}